Feb 27, 2007
1,261
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Behind Wilko
I believe he runs stage 2 Revo, John.


As above John :)

So the requested figure is set by the map? In my case Revo, how does using unisettings effect this? Does it move requested or put an off set in so it will richer/leaner than requested?

I was told by a tuner that I shouldnt run my car for too long with wmi on standard plugs do you think this could be a contribution? They are normally as good as gold.

I'm really stuck until tomorrow when I get the new MAF, this is the first problem I've had in 50000 miles, I'm not used to it...hehe
 

Wilko

Badge snob
Dave
I stayed out for ages as you were doing such a good job.

The requested figure is set by the map, depending on the load. If load is lower, it'll request a leaner mixture. I remember at a power station rolling road mine wouldn't go richer than 13:1 and they wouldn't put any load on the rollers as they were scared of melting something. I tried to explain load based ecus, and that no load= no boost = lean mixture. The car made crap power that day.

The main load measure for the ecu is maf, so lower maf value= lower load= leaner mixture request + more timing advance

As for different plugs. I ran standard bosch platinum pugs for 25k miles plus with wmi, with no plug related issues. I now run 1 heat range colder copper plugs and change them every oil change, as they're so cheap you might as well.


wmi will give you lower peak cylinder pressures and temps, so I cant see why plugs would be any less happy than without wmi. Just don't throw wmi in to early or as dave says you'll lose power. Also start at lower injection rates and edge it up logging iats and timing advance.

I run a little less than 15% of peak fuel flow at 50:50 w:m. This seems to give good iat control, no more tan 50C peaks at 30lb of boost sustained for long periods. I achieve good timing advance >20 degrees, and 32 btdc over 7k. I don't loose too much mid range either, but then I don't inject until about 4k, below which the car is flat anyway
 

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
Interesting point about Load based dynos - wonder if this is why stage 1 cars make near enough the right power and the stage 2+ brigade always seem to be out by more than they'd like?

Big beef of mine about DynoDynamics rollers, Pat for ME7 based cars. I reckon the load sensing of the ecu meets the load sensing of the dyno and the result is a compromise.

Of course the theory is nonsense ;)
 
Feb 27, 2007
1,261
0
Behind Wilko
Ok things are getting clearer now... Your setup is obviously perfect john, that's an awesome amount if timing. Should we all (with wmi) expect to be able to achieve close to that?

As far as injecting early goes that gives me more of a headache than yourself and Dave. The K04 spools so fast and the highest value I can start the wmi is 8psi which is between 2500 and 3000rpm.
 

UncleFester

Grumpier by the day!
Apr 30, 2006
4,764
2
Milton Keynes
www.facebook.com
Aaron is it not just possible that whilst you need to adjust your WMI to get the right mix at the right rpm etc etc going on what the logs tell you ... but that the actual loss of power is really something the dyno showed that isn't actually a real loss? And by fixing what you guys are talking about will make things run correctly and show correct ( safe ) log figures but won't nescessarily affect a Dyno plot? On the road on the way down it seemed just as quick as usual ......

I won't attempt to get into the tech stuff as i could write all i know about that on the back of a stamp in a thick felt pen :)
 

strugers1

Guest
sorry to thread hijack but my car with the hybrid was done on a load based dyno, i then went to amd with a slight boost leak i admit(which is now fixed)
at amd i lost 10bhp and 60lb ft torque would the unloaded rollers of amd have something to do with this or was it all the leak lol
 

strugers1

Guest
me too lol the leak was a def loss of power i was meartly making the enquirey lol
taking her there next week to see whats what,
although sometimes i do wonder about rollers in general my mates lcr ran 232bhp and 240lb ft torque but stays near as damit with remapped lcrs and is way faster than standard ones but i know before he killed me but now i can stay woth him
next meth lol but i am going to stop blaming maz for my spending and turn it to you lol
 

Wilko

Badge snob
Dave
Peak fuel flow is 630cc*4, as i'm touching 100% duty cycle at 7500rpm, so 15 % would be 380cc of water. I'm about 350cc when i measured it, so close.
From memory aquamist say 10% for water and 15-20 for a 50:50 mix, but i've got their basic system maxed out. It's fixed volume as well so to give me gains at the top end it may be costing me a little mid range, but flow goes from 100g/s to 180g/s (14lb to 30lb boost) in 450rpm after injection starts.

My system is far from perfect, but I do achieve good timing advance. I don't think you'll get that much on a small port, maybe into the low 20's, but knock sensors will stop you before you get there unless your tuner will reduce their effects. They are over sensitive, but are there for safety so you can understand that.

Tuners will always er on the side of caution as they don't want customers coming back with blown up engines when a sensor goes tits up and they are too close to the ragged edge.
Mine knows that if it blows up, it's my problem, and I'll fix it.

As for injecting too early, buy a switch off aquamist and set it to 12-14psi, unless you have a maf or injector signal driven system in which case you can start earlier as you won't inject too much at low rpm (low fuel flow)
 
Last edited:
Feb 27, 2007
1,261
0
Behind Wilko
Aaron is it not just possible that whilst you need to adjust your WMI to get the right mix at the right rpm etc etc going on what the logs tell you ... but that the actual loss of power is really something the dyno showed that isn't actually a real loss? And by fixing what you guys are talking about will make things run correctly and show correct ( safe ) log figures but won't nescessarily affect a Dyno plot? On the road on the way down it seemed just as quick as usual ......

I won't attempt to get into the tech stuff as i could write all i know about that on the back of a stamp in a thick felt pen :)

I'm not sure pat. I initially wanted water injection for safety side of things, I thought I could handle it if I lost some performance for a safer engine so I wasn't too bothered... The more I read into the meth the more I want it running perfect.

The characteristics had changed on the way to AMD and I was a bit stupid to not check why, it could have been costly.

me too lol the leak was a def loss of power i was meartly making the enquirey lol
taking her there next week to see whats what,
although sometimes i do wonder about rollers in general my mates lcr ran 232bhp and 240lb ft torque but stays near as damit with remapped lcrs and is way faster than standard ones but i know before he killed me but now i can stay woth him
next meth lol but i am going to stop blaming maz for my spending and turn it to you lol

Hehe you can't blame me for the spending although I was very impressed by the diesel Ibiza running 250bhp and 400lb/ft..... That was running meth
 
Feb 27, 2007
1,261
0
Behind Wilko
Dave
Peak fuel flow is 630cc*4, as i'm touching 100% duty cycle at 7500rpm, so 15 % would be 380cc of water. I'm about 350cc when i measured it, so close.
From memory aquamist say 10% for water and 15-20 for a 50:50 mix, but i've got their basic system maxed out. It's fixed volume as well so to give me gains at the top end it may be costing me a little mid range, but flow goes from 100g/s to 180g/s (14lb to 30lb boost) in 450rpm after injection starts.

My system is far from perfect, but I do achieve good timing advance. I don't think you'll get that much on a small port, maybe into the low 20's, but knock sensors will stop you before you get there unless your tuner will reduce their effects. They are over sensitive, but are there for safety so you can understand that.

Tuners will always er on the side of caution as they don't want customers coming back with blown up engines when a sensor goes tits up and they are too close to the ragged edge.
Mine knows that if it blows up, it's my problem, and I'll fix it.

As for injecting too early, buy a switch off aquamist and set it to 12-14psi, unless you have a maf or injector signal driven system in which case you can start earlier as you won't inject too much at low rpm (low fuel flow)


i need to do some calculating... i dont think ive logged any blocks with my duty cycle in..EDIT: lol i need to do calculating again (you would have thought this would have been included in Vagcom)

your turbo spools very quickly.... Meth is awesome stuff isnt it.

ill go looking for an Aquamist switch, IIRC they have to be tapped into the mani , can you fit them onto a hose?
 
Last edited:
Feb 27, 2007
1,261
0
Behind Wilko
i realise my MAF is under reading and this may not be accurate if it is running a little lean but it cant be too far out...


Code:
Friday	6	March	2009	07:13:13			
1ML 906 032 A  		1.8l R4/5VT      02 0001					
							
	Group A:	'002					
		RPM	Load	Inj      Mass Flow          inj duty %
	TIME						
MARKER	STAMP	 /min	%	 ms	 g/s		
	1113.93	2120	13.5	0	5.56		0
	1114.33	2040	13.5	0	5.22		0
	1114.74	2000	15	1.7	5.86		2.833333333
	1115.13	2000	37.6	4.76	22.03		7.933333333
	1115.54	2080	63.9	6.12	28.69		10.608
	1115.94	2160	60.2	5.1	24.75		9.18
	1116.34	2200	46.6	4.08	16.17		7.48
	1116.76	2280	46.6	4.42	21.47		8.398
	1117.16	2320	58.6	5.1	28.61		9.86
	1117.56	2440	62.4	5.44	30.83		11.06133333
	1117.96	2480	63.9	5.78	33.19		11.94533333
	1118.36	2600	65.4	5.78	33.86		12.52333333
	1118.76	2720	74.4	6.8	40.78		15.41333333
	1119.16	2840	86.5	8.16	49.19		19.312
	1119.57	2960	94	8.16	54.22		20.128
	1119.97	3120	96.2	8.84	57.83		22.984
	1120.37	3280	97	8.84	62.19		24.16266667
	1120.77	3440	103.8	9.18	70.56		26.316
	1121.17	3640	109	9.52	76.47		28.87733333
	1121.57	3800	103	9.52	78		30.14666667
	1121.97	3960	95.5	8.84	72.61		29.172
	1122.39	4120	92.5	8.16	77.61		28.016
	1122.79	4280	102.3	9.52	89.25		33.95466667
	1123.19	4520	150.4	14.28	162.31		53.788
	1123.59	4760	180.5	18.36	166.42		72.828
	1123.99	5120	178.9	18.02	173.67		76.88533333
	1124.39	5360	175.9	17.68	177.03		78.97066667
	1124.79	5600	169.2	18.02	179.31		84.09333333
	1125.2	5800	163.2	15.98	184.58		77.23666667
	1125.6	6040	163.9	16.32	182.14		82.144
	1126	6200	141.4	12.58	180.94		64.99666667
	1126.4	6400	148.9	14.28	183.08		76.16
	1126.82	6560	144.4	15.64	183.33		85.49866667
	1127.22	6760	122.6	12.24	181.56		68.952
	1127.62	6880	146.6	14.62	184.61		83.82133333
	1128.02	6600	12.8	1.36	0		7.48
	1128.42	5360	88.7	9.52	119.25		42.52266667
 
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