Right, spent this afternoon refitting my dodgy boost hose and the B5 TIP. Trimmed about another inch off the boost hose (intercooler to throttle body one) and it seems to have sorted out the kink at the upper bend a bit. It's not quite 100% perfect but it's a lot better than it was.
So the TIP. When removing the DV, N75 I found that the billet adaptor came away from the turbo all by itself so I think I may just not have had it pushed all the way on, so feel a daft now
I took everything off, cleaned out the old silicon sealant and put a bit more on this time. Pushed it on to the turbo and found that if I used a lot more force than last time it went further on than before. Still managed to rotate it a bit but it's on pretty securely now and didn't move at all when refitting the other stuff to the TIP.
I have a different
problem with it now though. I struggled to get the actual hose to stay on the adaptor. I found that I could push the hose into place but I'm having a job getting the jubilee clip in place because of the hard pipe with the blue mark on it, see pic below:
Anyone else found that this gets in the way at all? Any tips, as I couldn't make it budge even a tiny bit to get the jubilee on?
I also trimmed a bit off the MAF end to make it a bit easier to get all that stuff in place:
Took the car out for a quick run to make sure everything was holding up and so far so good, it seems. Only one worry at the moment is I can hear a fluttering sort of noise when coming on boost in 4th, going to undo the N249 bypass again to see if that sorts that out.