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SAMS BLACK LCR GT2871 build. THE END :( !!!

sambryant

RoadRunner meep meep
Mar 26, 2009
4,848
2
Bristol
update engine build started

Engine build started on monday. my friend and fellow forum member are doing the work, mainly my friend as he is the expert.

new home for the next few weeks



list of parts being fitted.

DM forged rods riffle drilled
oil pump
water pump
supertech exhaust valves
arp head bolts
Relentless manifold
Piston rings
ths engine mounts
ths coolant hoses
IE timing belt kit
AEM water methanol injection
INA tfsi coil packs
all new gaskets and bearings



progress so far









the turbo seems in great health which im very pleased about.
we are waiting on a few small parts to arrive in the post so we can carry on with the work. The weekend will consist of cleaning parts :)

more updates soon :)
 

wild willy

Full Member
Aug 4, 2003
2,323
0
Wales
Looking great Sam, can't wait to see this baby back on the Dyno. :) You'll break the 300 bhp barrier for sure I recon and probably the first to do it it on a stock K04 tubby..... on Bills rollers at least. :lol:
 

sambryant

RoadRunner meep meep
Mar 26, 2009
4,848
2
Bristol
Thanks carl, that would be awesome and maybe possible as i saw a mk4 golf on a k04 hit 304bhp on a true dyno without meth. he was running the relentless manifold, downpipe and decat.
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
Looking great Sam, can't wait to see this baby back on the Dyno. :) You'll break the 300 bhp barrier for sure I recon and probably the first to do it it on a stock K04 tubby..... on Bills rollers at least. :lol:

in a mk4 golf AGU on 9.5:1 compression & on different ECU
 

ibizacupra

Jack-RIP my little Friend
Jul 25, 2001
31,333
19
glos.uk
Engine build started on monday. my friend and fellow forum member are doing the work, mainly my friend as he is the expert.

new home for the next few weeks



list of parts being fitted.

DM forged rods riffle drilled
oil pump
water pump
supertech exhaust valves
arp head bolts
Relentless manifold
Piston rings
ths engine mounts
ths coolant hoses
IE timing belt kit
AEM water methanol injection
INA tfsi coil packs
all new gaskets and bearings



progress so far









the turbo seems in great health which im very pleased about.
we are waiting on a few small parts to arrive in the post so we can carry on with the work. The weekend will consist of cleaning parts :)

more updates soon :)


Are you sticking on that hybrid relentless sent you?
 

sambryant

RoadRunner meep meep
Mar 26, 2009
4,848
2
Bristol
Are you sticking on that hybrid relentless sent you?

no bill, i sent it back as they are making another one lol
i have the agu head arrive today, unsure weather to fit it or not. maybe build it up ready for when the other turbo arrives and fit both at the same time, in two minds atm :shrug:
 

sambryant

RoadRunner meep meep
Mar 26, 2009
4,848
2
Bristol
hello all, big update. engine rebuild has now been completed :) im over the moon at the fast progress and quality of work by my good friend and fellow forum member rick. the following parts have now been fitted.
DM forged con rods with new oem bearings.
ARP head bolts
Oem piston rings and honed cylinders
Supertech exhaust valves + seals
THS engine mounts
Relentless manifold
IE timing belt kit with manual tensioner
oem oil pump
oem water pump
All new gaskets.

after finishing the build, we turned the car over with the injectors unplugged to allow oil to flow around to aid lubrication before we start the car.
i have uploaded a video below of the first start, fired up pretty well :)
now time to run the engine in, the car will only be running actuator pressure during the running in process. more good news insurance is now sorted for the next yeah :) pics and videos to follow below

head stripped


new supertech exhaust valves


rods and bearings fitted


piston rings fitted, cylinders honed


manifold, ARP head bolts and head fitted




IE timing kit fitted




rocker cover all cleaned up


finished, still need to put my b5 tip back on, not happy with the fit of the sfs tip, still im sure there is one man here, who will be more than happy to run some tests with it :)



first start


comments welcome
 
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sambryant

RoadRunner meep meep
Mar 26, 2009
4,848
2
Bristol
Yeah it was fast, i was expecting a month not 2 weeks lol fair play to rick, he got stuck in and every chance he had.
 

J@mes

e46psi.com ;-)
Jun 14, 2004
2,842
0
.
Well done sam nice work! :thumbup:

out of interest what exactly were you not happy about with how the SFS tip fitted? I'm about to order one from AMD so would appreciate your feedback, though mine will be fitted to a modded airbox not an open cone like yours.
 
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