420bhp hybrid k04

Al

Active Member
Aug 29, 2005
7,331
9
Code:
Saturday	26	June	2010	13:02:25											
1P0 907 115 C		2.0l R4/4V TFSI     0020													
															
	Group A:	'003				Group B:	'020				Group C:	'004			
		Engine Speed	Intake Air Mass	Throttle Drive	Ignition		Cylinder 1 Ignition	Cylinder 2 Ignition	Cylinder 3 Ignition	Cylinder 4 Ignition		Engine Speed	Voltage Supply	Coolant	Intake Air
	TIME			Angle Sensor 1	Timing Angle	TIME	Angle Delay	Angle Delay	Angle Delay	Angle Delay	TIME			Temperature	Temperature
Marker	STAMP	 /min	 g/s	 %	 °ATDC	STAMP	°KW	°KW	°KW	°KW	STAMP	 /min	 V	°C	°C
	0.02	720	2.81	2	-3	0.06	0	0	0	0	0.21	760	14.194	81	29
	0.34	720	2.47	1.6	-3.8	0.46	0	0	0	0	0.59	720	14.1	81	29
	35.56	2760	15	7.5	-4.5	35.7	0	0	0	0	35.44	2920	14.194	83	21
	35.96	2640	23.89	17.3	17.3	36.09	0	0	0	0	35.84	2680	14.1	83	21
	36.35	2720	47.86	25.9	23.3	36.48	0	0	0	0	36.23	2680	14.194	83	21
	36.75	2840	57.22	25.1	23.3	36.9	0	0	0	0	36.6	2800	14.1	83	22
	37.13	2960	46.03	20.4	24	37.28	0	0	0	0	37.03	2920	14.194	83	22
	37.52	3080	42.11	18.4	25.5	37.65	0	0	0	0	37.4	3040	14.1	83	22
	37.91	3120	19.17	12.9	35.3	38.06	0	0	0	0	37.79	3120	14.194	83	22
	38.32	3160	22.03	14.1	36	38.44	0	0	0	0	38.18	3160	14.1	83	21
	44.93	3200	10.75	7.8	24	45.06	0	0	0	0	45.2	3200	14.194	84	23
	45.32	3240	21.17	17.6	0	45.45	0	0	0	0	45.58	3280	14.1	84	23
	45.74	3320	73.81	67.1	18	45.86	0	0	0	0	45.97	3440	14.006	84	23
	46.1	3560	146.17	99.6	7.5	46.23	0	0	0	-3	46.35	3800	14.1	84	24
	46.49	3920	191.92	99.6	9.8	46.6	-6	-3	-3	-3	46.76	4160	14.1	84	24
	46.9	4280	206.22	99.6	7.5	47.01	-6	-6	-6	-6	47.14	4480	14.006	84	24
	47.28	4680	219.56	99.6	6.8	47.41	-5.3	-6.8	-5.3	-6	47.53	4840	14.1	84	24
	47.65	4960	224.53	99.6	7.5	47.79	-5.3	-6.8	-5.3	-6	47.97	5160	14.1	84	24
	48.1	5320	238.56	99.6	10.5	48.23	-8.3	-6.8	-5.3	-6	48.37	5520	14.1	84	24
	48.49	5640	249.53	99.6	9.8	48.61	-8.3	-6.8	-5.3	-6	48.75	5800	13.912	84	24
	48.9	5960	257.19	99.6	3	49.04	-8.3	-6.8	-5.3	-6	49.16	6080	13.912	84	24
	49.29	6200	264.81	99.6	3.8	49.41	-8.3	-6.8	-5.3	-6	49.53	6320	14.1	84	24
	49.66	6360	263.14	99.6	12.8	49.79	-7.5	-6	-4.5	-5.3	49.93	6560	13.912	84	24
	50.06	6640	264.14	99.6	10.5	50.17	-9	-6	-4.5	-5.3	50.3	6800	13.912	84	25
	50.44	6880	264.83	99.6	11.3	50.57	-9	-6	-4.5	-5.3	50.7	5960	14.006	84	25
	50.82	4920	170.69	98.8	13.5	50.97	-9	-6	-4.5	-8.3	51.08	5200	14.006	84	25
	51.19	5280	246.86	99.6	12	51.33	-8.3	-5.3	-3.8	-8.3	51.48	5400	14.006	84	26
	51.6	5440	254.03	99.6	7.5	51.72	-8.3	-5.3	-6.8	-8.3	51.85	5520	14.006	84	27
	51.98	5600	258.31	99.6	8.3	52.11	-8.3	-5.3	-6.8	-8.3	52.24	5680	14.1	84	27
	52.36	5720	257.92	99.6	11.3	52.5	-7.5	-4.5	-6	-7.5	52.63	5840	14.006	84	27
	52.76	5880	263.5	99.6	12.8	52.88	-7.5	-4.5	-6	-7.5	53	6000	13.912	84	28
	53.13	6040	262.22	99.6	12	53.26	-7.5	-4.5	-5.3	-7.5	53.38	6120	14.1	84	28
	53.52	6160	267.58	99.6	11.3	53.65	-6.8	-3.8	-5.3	-6.8	53.77	6240	13.912	84	28
	53.9	6280	266.94	99.6	12	54.05	-6.8	-3.8	-5.3	-6.8	54.17	6400	13.912	84	29
	54.29	6440	271.11	99.6	12.8	54.43	-6	-3	-4.5	-6	54.58	6480	14.006	84	29
	54.7	6520	270.56	99.6	13.5	54.83	-6	-3	-4.5	-6	54.95	6600	13.912	84	30
	55.09	6680	268.33	99.6	13.5	55.22	-6	-3	-4.5	-6	55.34	6720	14.006	84	30
	55.47	6760	268.81	99.6	14.3	55.6	-5.3	-2.3	-3.8	-5.3	55.74	6800	14.006	84	30
	55.86	6840	263.86	99.6	14.3	55.98	-5.3	-5.3	-3.8	-5.3	56.13	6120	14.1	84	30
	56.25	5320	185.92	97.6	14.3	56.37	-4.5	-5.3	-3	-4.5	56.5	5400	14.1	84	30
	56.64	5440	246.11	99.6	8.3	56.76	-7.5	-5.3	-3	-4.5	56.89	5400	14.006	84	31
	57.01	5400	49	8.6	33	57.15	0	0	0	0	57.29	5360	14.006	84	28
	57.42	5200	24.89	11.4	4.5	57.54	0	0	0	0	57.69	5080	14.006	84	27
	81.5	2960	122.92	99.6	7.5	81.24	0	0	0	0	81.37	2840	14.194	83	27
	81.88	3280	166.36	99.6	9	81.63	0	0	0	0	81.76	3160	14.1	83	27
	82.26	3680	176.08	99.6	8.3	82.02	0	0	0	0	82.15	3560	14.1	83	27
	82.66	4040	187.36	99.6	11.3	82.4	0	0	-2.3	-4.5	82.53	3920	14.006	83	27
	83.04	4360	201.03	99.6	7.5	82.79	-3	-6	-2.3	-4.5	82.91	4240	14.006	83	27
	83.42	4640	207.97	99.6	10.5	83.18	-3	-6	-2.3	-4.5	83.3	4600	14.1	83	27
	83.78	5000	224.67	99.6	11.3	83.52	-3	-6	-2.3	-4.5	83.65	4840	13.912	83	27
	84.17	5240	231.03	99.6	12	83.91	-3	-6	-2.3	-4.5	84.03	5160	14.1	83	27
	84.56	5560	245.75	99.6	12	84.3	-2.3	-5.3	-4.5	-3.8	84.43	5520	14.006	83	27
	84.95	5880	255.75	99.6	12	84.7	-2.3	-5.3	-4.5	-3.8	84.83	5760	13.912	83	27
	85.34	6120	262.03	99.6	14.3	85.07	-5.3	-5.3	-4.5	-3.8	85.22	6040	14.006	83	27
	85.74	6360	263.86	99.6	15.8	85.47	-5.3	-5.3	-4.5	-3.8	85.59	6320	14.1	83	27
	86.12	6600	261.44	99.6	14.3	85.86	-5.3	-5.3	-3.8	-3	86	6600	14.006	83	27
	86.51	6760	260.72	32.2	7.5	86.26	-5.3	-5.3	-3.8	-3	86.39	6800	14.006	83	27
	86.9	5800	22.06	11.8	8.3	86.64	0	0	0	0	86.78	6040	14.194	83	27
	87.28	5120	19.06	12.2	4.5	87.02	0	0	0	0	87.13	5400	14.1	83	25
	87.65	4560	16.69	11.4	0.8	87.4	0	0	0	0	87.52	4760	14.194	83	24
	88.04	4400	16.06	11	0	87.79	0	0	0	0	87.92	4360	14.1	83	24
	88.43	4240	16.25	11	-0.8	88.16	0	0	0	0	88.31	4280	14.1	83	24
	88.85	4040	15.83	10.6	-2.3	88.55	0	0	0	0	88.69	4120	14.194	83	24
	89.22	3880	14.64	10.2	-2.3	88.97	0	0	0	0	89.1	3920	14.194	83	24
	89.61	3720	13	9.4	-3	89.37	0	0	0	0	89.49	3760	14.194	83	24
	90.02	3520	12.89	9	-3	89.74	0	0	0	0	89.88	3600	14.1	83	24
	90.41	3360	12.03	8.6	-3.8	90.14	0	0	0	0	90.27	3400	14.1	83	24
	90.79	3200	11.5	8.2	-3.8	90.53	0	0	0	0	90.67	3240	14.1	83	24
	91.17	3040	10.69	7.8	-3.8	90.93	0	0	0	0	91.06	3080	14.1	83	24
	91.54	2920	10.61	7.5	-4.5	91.3	0	0	0	0	91.41	2960	14.1	83	24
	91.91	2840	10.11	7.5	-4.5	91.66	0	0	0	0	91.78	2880	14.1	83	24
	92.3	2760	9.92	7.1	-4.5	92.05	0	0	0	0	92.18	2760	14.194	83	24
	92.69	2680	9.25	6.7	-4.5	92.43	0	0	0	0	92.57	2720	14.194	83	24
	93.08	2640	9.17	6.7	-4.5	92.82	0	0	0	0	92.94	2640	14.194	84	24
	93.46	2560	9.31	6.7	-4.5	93.21	0	0	0	0	93.34	2600	14.194	84	25
	93.83	2560	9.22	6.3	-4.5	93.59	0	0	0	0	93.7	2560	14.194	84	25
	94.22	2520	8.86	6.3	-4.5	93.95	0	0	0	0	94.09	2520	14.194	84	25
	94.59	2480	8.14	5.9	-4.5	94.32	0	0	0	0	94.45	2480	14.194	84	25
	94.95	2440	8.31	5.9	-4.5	94.72	0	0	0	0	94.84	2440	14.194	84	25
	95.34	2400	8.19	5.9	-4.5	95.09	0	0	0	0	95.22	2440	14.194	84	25
	95.73	2400	7.97	5.9	-4.5	95.47	0	0	0	0	95.61	2400	14.194	84	25
	96.11	2360	8.06	5.5	-4.5	95.85	0	0	0	0	95.96	2360	14.194	84	25
	96.48	2360	11.86	8.6	36	96.23	0	0	0	0	96.35	2400	14.1	84	25
	126.23	2560	34.19	16.9	24	125.97	0	0	0	0	126.09	2400	14.194	84	27
	126.6	2520	15.94	6.3	-6.8	126.35	0	0	0	0	126.48	2600	14.194	84	27
	213.68	5520	239.86	99.6	9	213.81	-4.5	-6.8	-4.5	-5.3	213.57	5360	13.912	81	27
	214.08	5720	250.97	99.6	9.8	214.2	-4.5	-6.8	-4.5	-5.3	213.93	5640	13.912	81	27
	214.45	6000	253.03	99.6	10.5	214.63	-4.5	-6.8	-4.5	-5.3	214.32	5920	13.818	81	27
	214.88	6320	263.69	99.6	10.5	214.99	-4.5	-6.8	-4.5	-5.3	214.76	6160	13.912	81	28
	215.24	6520	263	99.6	9.8	215.37	-4.5	-6.8	-4.5	-5.3	215.12	6400	13.724	81	28
	215.64	6720	266.72	99.6	10.5	215.76	-4.5	-6.8	-4.5	-5.3	215.49	6600	13.912	81	28
	216.01	5880	194.47	99.6	13.5	216.14	-4.5	-6.8	-4.5	-5.3	215.88	6240	13.818	81	29
	216.4	5120	239.06	99.6	8.3	216.52	-4.5	-6.8	-4.5	-5.3	216.27	5080	13.724	81	29
	216.79	5320	249.19	99.6	8.3	216.91	-3.8	-6	-3.8	-5.3	216.67	5240	13.912	81	30
	217.18	5440	256.31	99.6	8.3	217.3	-3.8	-6	-3.8	-4.5	217.04	5400	13.818	81	30
	217.55	5560	255.69	99.6	9.8	217.7	-3.8	-6	-3.8	-4.5	217.43	5480	13.912	81	30
	217.96	5720	259.61	99.6	9.8	218.08	-3	-6	-3	-4.5	217.82	5680	14.006	81	30
	218.36	5320	39.22	6.7	6	218.49	0	0	0	0	218.23	5480	13.912	81	31
	218.76	4680	20	10.2	1.5	218.88	0	0	0	0	218.61	4920	14.1	81	30
	219.13	4160	17.22	10.2	-0.8	219.23	0	0	0	0	219	4320	14.006	81	27
	219.5	3560	13.06	9.4	-3	219.62	0	0	0	0	219.38	3800	14.1	81	27
	219.89	3600	12.36	9	-3	220.01	0	0	0	0	219.75	3600	14.1	81	27
	220.27	3600	13.36	9	-3	220.41	0	0	0	0	220.14	3600	14.1	81	27
	220.66	3560	13.56	9	-3	220.79	0	0	0	0	220.54	3560	14.1	81	27
	221.05	3520	12.83	9	-3	221.18	0	0	0	0	220.92	3560	14.1	81	27
	221.44	3520	12.61	9	-3	221.57	0	0	0	0	221.29	3520	14.194	81	27
	221.82	3480	12.64	9	-3.8	221.95	0	0	0	0	221.69	3480	14.1	81	27
	222.21	3480	12.86	9	-3.8	222.33	0	0	0	0	222.08	3480	14.1	81	27
	222.59	3440	12.47	8.6	-3.8	222.72	0	0	0	0	222.46	3440	14.1	81	27
	222.98	3400	12.78	8.6	-3.8	223.11	0	0	0	0	222.84	3400	14.1	81	27
	223.36	3360	11.64	8.6	-3.8	223.49	0	0	0	0	223.23	3400	14.1	81	27
	223.75	3360	11.69	8.6	-3.8	223.87	0	0	0	0	223.61	3360	14.1	81	27
	224.14	3320	11.64	8.6	-3.8	224.26	0	0	0	0	224.01	3320	14.1	81	27
	224.61	3280	11.81	8.6	-3.8	224.73	0	0	0	0	224.39	3280	14.1	81	27
	224.98	3200	11.64	8.2	-3.8	225.11	0	0	0	0	224.86	3240	14.1	81	27
	225.37	3200	10.83	8.2	-3	225.49	0	0	0	0	225.25	3200	14.1	81	27
	225.74	3160	11.58	8.2	-3.8	225.87	0	0	0	0	225.62	3160	14.006	81	27
	226.14	3120	10.89	8.2	-3.8	226.26	0	0	0	0	225.99	3120	14.194	81	27
	226.51	3080	11.11	7.8	-3.8	226.65	0	0	0	0	226.38	3120	14.1	81	27
	226.89	3080	10.97	7.8	-3.8	227	0	0	0	0	226.77	3080	14.194	81	27
	227.26	3040	11.19	7.8	-3.8	227.38	0	0	0	0	227.11	3040	14.1	81	27
	227.63	3040	10.69	7.8	-3.8	227.77	0	0	0	0	227.5	3040	14.1	81	27
	228.02	3000	10.78	7.8	-3	228.14	0	0	0	0	227.89	3000	14.1	81	27
	228.41	3000	10.75	7.8	-3.8	228.53	0	0	0	0	228.29	3000	14.1	81	27
	228.8	2960	10.36	7.5	-4.5	228.92	0	0	0	0	228.66	2960	14.1	81	27
	229.18	2920	10.31	7.5	-4.5	229.31	0	0	0	0	229.04	2920	14.1	81	27
	229.57	2920	10.5	7.5	-4.5	229.69	0	0	0	0	229.43	2920	14.1	81	27
	229.96	2880	10.11	7.5	-4.5	230.08	0	0	0	0	229.83	2880	14.1	81	27

This was a relatively good run. We saw up to -12 on other runs. Will need to check back and find them.
 
Last edited:

Cupra R

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Dec 5, 2001
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Sheesh, not seen log's like those before. Certainly back's up what you said.

I'm tipping this was from the "other" fastest mk2 Leon?

May of been pulling a fair bit of time, but definately gave results lol. Much longer though and this could of resulted in a failure.
 

Cupra R

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so is this 400bhp K04 all just dreaming then?

I don't see why it shouldn't be acheivable. I suppose it would all be down also to which Dyno ran it and if you beleive the figures from that particular dyno. What would be good is if these could be ran at the same time as stg2+ on a RR day.

Not sure of the exact spec's of what has been done to these two turbo's. But on a strong car I think it could be done. Blade's car appears to be one of the good one's and I am told get very little timing pull hence settings can be optimised to get good results and still be way way safer than the log's Al has posted up.

Al, was the fuelling ever logged? Wonder how lean the GIAC code ran?
 
Last edited:

beeko85

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Apr 27, 2009
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Its definately achieveable. the tunner I wasat yesterday has done an ed30 with a hybrid KO4 to around 420bhp, and a mk6 gti with an oem ko4 upgrade to over 400. He said himself though, when you get to stage 2+ or stage 3 as they offer it on the tfsi, everything else becomes very expensive in relation to the potential gains. He said it could be done for under 2k, but again as al said thats probably assuming that everything you already have is suitable in good enough condition
 

Al

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Aug 29, 2005
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Yeah that was the other "fastest" one. The air flow was very close to that of the EVOMS. Fuelling was good as memory serves.

When logged back to back with mine, it was interesting to note that the timing pull on mine was minimal even though it never had the forge twintercooler the other car did (both cars had a/c core removed and S3 intercoolers fitted).

With regard to giving results, the car the log above was from sure did that. It was quicker up to speed on the 1/4 mile probably down to WOT box and better tyres along with a very keen driver getting better seeing amazing 60 foot times, but at speed, the Revo car was still 3-4 mph faster with advanced settings which were "safe".

Normal road settings on Revo S2+ made the car the "same" as the GIAC Extreme, but advance the settings on Revo S2+, and it was quicker.
 

Al

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By the way, for what its worth, I know of at least 5 or 6 failures on S2+ cars now ranging from Cylinder Head Gasket failures to Piston/Piston Ring problems which have scored the engine to the point that its BER.

At least 2 of these cars have had complete new engines (A Cupra and an S3).
 

Cupra R

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By the way, for what its worth, I know of at least 5 or 6 failures on S2+ cars now ranging from Cylinder Head Gasket failures to Piston/Piston Ring problems which have scored the engine to the point that its BER.

At least 2 of these cars have had complete new engines (A Cupra and an S3).

Do you know of any more details surrounding these failures ie what software they were running, if they had started to advance settings and gone too far etc?

Any chance of a point in the right direction and I could have a read for myself?
 
Last edited:

Al

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Aug 29, 2005
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There have also been issues with seals on HPFP's going, and dumping fuel in to the Oil. As I understand it, this happened to a well known and advertised Leon and it got a new engine too.
 

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is a mainstream K04 upgrade package likely to become available any time soon from a large and reputable tuning firm? also does this stage 2.5 on revo software have specific mapping or is just tinkering with the SPS module?
 

Al

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I will need to look back at logs when I get a chance. I have loads of them from loads of different cars from a Ford Galaxy (yes really) to big Audi's and VW Van's as well as no end of cars.

Not going to give Specific details although I think one came public, and it happened to also have NOS. If the others want to talk about their failures, that would be their call. One thing I do know is that its not code specific, and the other thing I know is that all affected cars had been driven hard.

Hence why my new car is totally standard and I have no proper drive/desire/need/motion to upgrade anything even though I have everything I would need to do it - 261bhp and 230ftlb from a totally boggo standard MY11 Cupra is not bad though :).

Still comparatively very slow mind.
 
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beeko85

Active Member
Apr 27, 2009
322
0
Bangor, N.I
will you need a new engine if the seal goes on the hpfp? got mine installed yesterday, way to scare the s"*t out of me there
 

Al

Active Member
Aug 29, 2005
7,331
9
Thats the reason I would only buy an APR one moving forward. When you upgrade the internals, you still use factory seals. What can happen is the seals on the fuel pump fail, and petrol is dumped straight in to your oil, thinning it out and causing lots of damage through reduced lubrication.
 

Poverty

Guest
The giac Leon cooling was sufficient wasn't it I can't remember what it was running but knowin the owner and you al I'm sure it was top notch. The way I understand it fuelling is a issue on stage two cars pushed to the limit.

I'm glad I got rid of mine when I did, never ending bullshit from that car at one point and tbh the tuning solutions for stage 2 plus cars at the time never seemed quite complete.

I'm confident I won't have those same niggling issues with the rs, but when stuff like this comes about it always brings my mind back to Germans tuners and discussions with them and how they won't take the 2.0tfsi k04 past 340hp due to reliability and longevity.

These latest hybrid developments do seem to be taking a serious look at the fuelling side of things.
 
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