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mk1 golf caddy/homemade 24v v6 4wd turbo

powernut

Active Member
Jun 22, 2009
475
0
first off thought id check the intercooler pipe fits a dam treat with clearance too , think ill tig a dump valve in there, also heated the plastic vacum pipes for the brake servo and re solderd all the wires and shorternd them,

next as i have a bit more room i pulled the exhust side in around 2inch ,(saves a rattle

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then new turbo arrived so thought might as well make a manifold , first tempory fit ,

you,ll notice its on a angle reason is ive no room to run a dam boost pipe , ive an idea thow lol

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few start pics of the turbo and manifold progress

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didnt like it above so alterd it lol

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Riko

MURDER WAGON
Jun 10, 2007
1,481
0
Milton Keynes
Lookin real swell dude, I cream at the very sound of a VR! I have access to a VR lump myself and been toying with dropping it in the wagon!?
 

powernut

Active Member
Jun 22, 2009
475
0
many thanks on the cool replies guys , i just have a go , mind since it rebuilt it from a bare block ive not evern tryed or heard it run yet ,lol , beer bad 2day so no real updates couple of pics of the manifold i had to make , just needs welding finishing off and external wastegat modifying , then ill get the buggar bolted up
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Tom Duff

Guest
Just discovered this... wow, speechless.

Your beetle looks ace too, surely you can't just leave that in the garage!
 

powernut

Active Member
Jun 22, 2009
475
0
Just discovered this... wow, speechless.

Your beetle looks ace too, surely you can't just leave that in the garage!
it wont see day light again , again thats modifyed too expolice t5 turbo 5cly twin cam turbo , rather hairy to drive :lol:
 

powernut

Active Member
Jun 22, 2009
475
0
not too mutch but had a slight engine prob ( nothing bad ,just a stuck hydrolic tappit ) now runing on 6 pots , dosent sound too bad tbh , also added oil t piece and reducer, and made oil return 19mm bore , modifyed ht leads to suilt, redone manifold had a small blowing, had to alter external wastegate still in the way but ill mod the air intake, next is modify some boost pipes , sensors, intercooler,hoses,, ive also dropped on a pair of poly bushes which ill make some new mounts from too few pics here

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quick engine video

View My Video
 

powernut

Active Member
Jun 22, 2009
475
0
well few more little updates as the sun was suning today ;)
first had to chop the intercooler and weld 2 cores together and modify with pipe work , as the single wasnt cooling enoegh
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then welded the lot together
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somert like this
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then nearly forgot needed a blow off valve fitting so welded that on too lol
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you can just see it here
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next hit a slight problem with the outlet on the boost pipe so thought chuff it ill make a s bend as to flow few engine shots at mo
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powernut

Active Member
Jun 22, 2009
475
0
up and runing upped the boost to 15psi and feels tonnes better over the 24v lump i had in