Alex, I have no doubt that you have more technical knowledge that a hell of a lot of people on this forum including me. I think everyone on SeatCupra.net welcomes your technical knowledge in these matters.
However lets be absolutely clear, cars have got over 220BHP. You know that every car is different and internal parts are never the same. Even the slightest difference in size on any internal part can produce different power results. I seriously doubt that the major tuners on here fix their rolling road results as people from around the country on many different rollers including ones abroad have proven they got over 220BHP on stock injectors. Devonutopia who is very active on TDIclub.com has done this however I havent seen you question his figures?
Also lets be clear IT IS NOT the BHP that is dangerous for the cars it is the torque that is dangerous for our cars. I agree that once you start to reach near 500nm of torque you will have a whole host of problems.
Thank you for your positive words, but i am not half as skilled as i would like to be.
I know there are many cars out here which post up more than 220hp, and i have seen some of those softwares running on them. None had the necessary injection quantity to proof these numbers in the file they where running.
You are right, there are several dynos showing up these numbers, and guess what, i believed in them myself
I had dyno plots from my car with 210hp/450Nm, and in the end there where REAL 190hp/380Nm....
Now, with REAL 210hp/420Nm I understand how fast this is and how rude this is to the material.
As stated before, its not my goal to be the one who nows best, everybody is invited to PROOF me I am wrong.
By the way, the production tolerances of Bosch injectors are less than 0.5%, so no way to gain another 20hp out of injectors which maybe slightly better in flow.
And again:
Both, to high torque AND to high hp are dangerous, the torque down low destroys through mechanical torture, high hp destroy because of excessive exhaust manifold pressure, exhaust gas temperatures (making vanes sticky for example....) and excessive cylinder pressure.
I have seen bent or broken rods, cracked pistons, broken apart crankshafts and so on. A blown headgasket is the least
problem you can have.
It might be that you can reach higher numbers for a short period on a dyno queen, using the balloon effect of PD injectors, but that is a borderline mapping which I would never ever sell to any customer if i where a tuner.
If these numbers all where real and correct, you would have broken engines over and over, therefore you dont even need 230hp...
(By the way, take a look to the compressor housing of TD MD376 turbo. Compressor outlet diameter is still STOCK size (1" ish?), inside port of compressor housing is still STOCK size, only a big wheel in a small housing doenst do the same effect as an all over bigger compressor housing what depends flow capabilitys.)
Greets, Alex