Day 15
This week we pretty much finished off trimming the centre bars and side vents off of my bumper to accommodate the intercooler with some mesh - choosing to use some black plastic RGM ME2 Competition mesh that used to available in Halfords (ordered through Demon Tweeks).
I wanted something that looked as OE as possible as I can no longer use the standard mesh and this matches the top honeycomb grill pretty well, though I'm not 100% convinced whether I prefer it with or without the mesh fitted - decide for yourselves and let me know your opinion
In the end we had to take another 10-15mm off of the centre bars in order to get the bumper to sit right while leaving enough clearance for the mesh, leaving them at ~25mm thick.
RGM ME2 Competition Mesh:
The air tool used for most of the sanding:
First fit of the mesh before any trimming:
In order to fix the mesh firmly in place we first stuck it over the pegs that protrude from the back of the bumper (shown above) before using the following sticky-back plastic tabs which we'll later feed some tie wraps through the middle of to hold the mesh tight against the bumper:
These proved to be the perfect dimensions to hide away behind the bumper and inside what is now left of my centre bar
All stuck in place: