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PhilW's Mk3 Ibiza Project Thread - 3071 - Now Breaking!

Nov 2, 2004
9,335
0
South Wales
Possibly a silly question but would a coolant swirl pot help with this?

If i cant get my workaround to work i think adding a swirl pot might be an option. But i think just turning the hoses around raising the header tank might work.

Took a quick pic of it on my phone last night.

The feed point on the turbo is about the same level as the head tank fill line, the flange position when compared to others seems higher on mine exageratting the potential problem.

IMG-20110810-WA0002.jpg


See Bill @ Badger 5's build using the same turbo and strut brace so you can gauge clearance under.

sean-bt-ibiza-finished-3.jpg


Anyone think i might be barking up the wrong tree here and this is not my issue?

Any help would be great. Thanks.
 
can the pipe that the banjo fits to not be made shorter so its not up so high or swivel the banjo around a bit if space allows?
does the banjo bolt have a washer between the hex part and the banjo and between the banjo and turbo as im pretty sure that can interfere with flow as the hole doesnt line up like it should?
also should that hose to the top of the rocker cover have a jubilee clip on it?
sorry if none of this helps but i thought id say somthing even if it doesnt help as im always having a look in this thread just never commented love the car hope its a simple fix for you and you can enjoy it a little more soon
 

Jonny95 SXE

The Irish Contender
Nov 23, 2004
339
0
clockthe turbo 90 degrees so the oil feed is on the verticle axis and the coolant is on the horizontal?

This is what I have...
 
Nov 2, 2004
9,335
0
South Wales
Done a couple of small things this weekend, I've managed to flip the coolant return on the back of the turbo 180 degrees so it now points down and also tried the same on the front one with little success.

Im going to make up an extension piece that will bring the banjo out from the centre of the turbo so it can exit horizontally which will make the centre of the turbo the highest point in the system besides the header tank, which i have no raised slightly to make sure its above the turbo.

A good bleed next weekend after i make this extension and hopefully its going to be solved.

Might look at the oil return today as well.
 
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joehirth

Rate me up baby
Apr 19, 2010
1,896
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Woking, Surrey
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Mine seem the same as Jonny's coolant runs through and oil top and bottom. Wak told me that it's vital that oil return is vertically downwards so that the oil drains in the most effecient way possible as it's only gravity which pulls it out from the turbo.
 
Nov 2, 2004
9,335
0
South Wales
Yeah thats why i hate my oil return so much as its twists and bends all shapes.

All GT series have this oil and coolant layout Joe. The turbo inlet and outlet hasn't moved, just the hose entry/exit as its a banjo fitting which is basically a 90 degree fitting.

I'll get some pics up when i get the extension made this week.
 

joehirth

Rate me up baby
Apr 19, 2010
1,896
3
Woking, Surrey
www.facebook.com
Yeah, that's what I was saying lol. Best of luck either way, hope you get it sorted :).

I quite like the lag of the turbo btw, I'm only running 10psi of boost at the moment but wow when it comes on :-o Bring on the mapping!
 
Nov 2, 2004
9,335
0
South Wales
Lol, was hard to describe what's goinon to be honest.

Didn't know it was up and running! When are you getting mapped? Bet you can't wait!
 
Nov 2, 2004
9,335
0
South Wales
As i couldnt find a m14 x 1.5 die i had to change my design for the extension piece (I did have a M14x1.5 tap tho). I managed to find a male-male m14 x 1.5 adaptor which will fit to the turbo then this piece will extend out past turbo where the banjo will bolt to and run horizontall across the valve cover. Hopefully with these changes and a decent bled i wont have any more issues.

IMAG0330.jpg
 

Damoegan

Sir Bob,a geordy legend..
Oct 15, 2007
8,993
3
Newcastle
Think I will have a M14x1.5 die if you need to borrow one, Phil?
I can check for you tomorrow when back in the workshop if you like?
 
Last edited:
Nov 2, 2004
9,335
0
South Wales
Think I will have a M1x1.5 die if you need to borrow one, Phil?
I can check for you tomorrow when back in the workshop if you like?


Alright mate, i think im all good now thanks for the offer but if my option doesnt quite work like i want it to i might give you a shout.
 

Damoegan

Sir Bob,a geordy legend..
Oct 15, 2007
8,993
3
Newcastle
No worries matey :)

Not sure what facilities you have at work but if you need anything knocking up just let me know as I have a fully fitted shop to play with :D