A few years ago......like 4or 5 the leon broke down and I never fixed it... so it got moved about a few times. Then I got all excites and started findling and buying stuff. I bought an ally rad and loads of other bits and bobs... its only now about 3 years afterburner the rad I now find out its wrong.
instead of having lugs on the side its got 8mm holes .... so the company didn't wanna know so I had to make some thing else for the car. I started with some 50 x 50mm 1 mm ally angle
cut one side to 25mm and using the holes where the original rad mouns go I went to them for a location. Drilled them out to 9mm and put in m6 nut serts
place the ally in position and marked the holes where its going to mount. And drilled them out and bolted in position with Allen bolts.
then spaced the rad with some cardboard on the bottom to get a position I then marked the mounting holes on the ally.
then cut down so size... but hold on.. there is excess weight.... look at all that extra material... so I marked out for some holes . Drilled 10mm holes then used a hole cutter
makes nice round holes . Put 1 bit 1 side and the other bit the other side then do up the Allen key and it cuts a nice round hole.. came from ebay and they sell loads of different sizes.
Then for that professional look I sumped the holes too
again 2 peice jobbie put it either side and do it and there you have it
then undo it
and repeat.....
so the mounts all done . But .. rads are never solid mounted. So I got some anti vibration mounts with m8 threads. But like every thing they where not quite right
the rubber section was to big so out with the grinder
and made them more oval.... cut of both sides..
Them bolted them to the mounts and screwed the mounts in to position
then slid the rad In and done it up..
not to bad..looks nice from the sides
looks a professional job.... and we all know it wasn't tho..
Gonna tray to get back to the workshop tomorrow to mount the intercooler.....
Sorry for the boring speech on fitting a radiator.. but nothing.. absolutely nothing has been a bolt on part.. every blo0dy thing had needed modifying of some sort