nick0323
Guest
Similar chassis, similar problems.
Polo 9N 2002 1.2 12V 65PSmodel...
Bought in September 2007 with 1 years comprehensive warranty and RAC euro break down cover.
1) Timing chain & tensioner (replaced under warranty)
2) Front anti roll bar bushes gone (replace entire arb kit under warranty)
3) Windscreen wiper mechanism (replaced under warranty)
4) Ignition coil (not done under warranty as taking time off work proved too costly) - replaced all 3 myself at £33 per coil.
5) Front lower rear wishbone bushes split (put through to VW warranty but they wouldn't accept being a wear & tear part) - replaced with Seat Cupra TDi bushes , also had to replace one subframe due to a jammed bolt)
6) Dogbone engine bush - miles too soft...replaced with poly bush, miles too hard...replaced with Polo 9N3 (mk7) revised bush...win!
7) Slack handbrake - adjusted through rear drum without taking wheel off, minor stuff.
8) Fuses - replaced ABS and electric mirror fuse, minor stuff
9) Interior rattles - one in the centre console, had since I bought the car 1.5 years ago, has gotton worse ever since, started to have a look yesterday and put in petrol pipe to reinforce a plastic support but haven't driven the car since so I don't know whether if I've fixed it or not.
10) New Front ARB kit - bushes squeaking, took bushes off myself and used copper grease on the mofo's. No more squeaking.
Have yet to experience any issues with the EGR valve or Lambda sensor. Must have one of the luckier Polo's.
Haven't fixed the knock coming from the passenger side front wheel when on full lock. Read today that someone suggested it might be where my foot is on the brake whilst steering...I have new shocks and springs already, replaced the top mount (bearings shagged) on drivers side but not the passenger side, could also be that.
EDIT 18/03/10 - Fixed centre dashboard rattle with petrol pipe, now to fix major rattle on the passenger side, had a look at it, seems like a poor design of the glove box. Not really sure there is much for me to do in this department.
11) Rear windscreen washer leak - plastic joiners underneath the bonnet behind the ABS unit had come apart, put them back together. Pressure still seemed weak...plastic joiners in boot area had also come apart, haven't tested the pressure since fixing today.
EDIT 19/03/10 - Rear windscreen pressure back to normal, sounds like a rocket about to take off. Took off a few screws here and there around the glovebox area and re-tightened them, hasn't rattled since but the glovebox lid is still rattly.
12) Centre console trim and vents - On the Polo mk6 (9N 2002-2005) there is a smooth layer of rubbery stuff which scratches very easily and can flake off after time. The vents also don't hold in place, if I pull a vent up it just drops down. i changed the entire centre console with a newer revised mk7 version (air vents is parts of the console). This newer panel doesn't have the smooth layer, it's just plastic and feels much more durable. Vents also hold in place but after a few months they develop the same fault and don't hold in place.
Polo 9N 2002 1.2 12V 65PSmodel...
Bought in September 2007 with 1 years comprehensive warranty and RAC euro break down cover.
1) Timing chain & tensioner (replaced under warranty)
2) Front anti roll bar bushes gone (replace entire arb kit under warranty)
3) Windscreen wiper mechanism (replaced under warranty)
4) Ignition coil (not done under warranty as taking time off work proved too costly) - replaced all 3 myself at £33 per coil.
5) Front lower rear wishbone bushes split (put through to VW warranty but they wouldn't accept being a wear & tear part) - replaced with Seat Cupra TDi bushes , also had to replace one subframe due to a jammed bolt)
6) Dogbone engine bush - miles too soft...replaced with poly bush, miles too hard...replaced with Polo 9N3 (mk7) revised bush...win!
7) Slack handbrake - adjusted through rear drum without taking wheel off, minor stuff.
8) Fuses - replaced ABS and electric mirror fuse, minor stuff
9) Interior rattles - one in the centre console, had since I bought the car 1.5 years ago, has gotton worse ever since, started to have a look yesterday and put in petrol pipe to reinforce a plastic support but haven't driven the car since so I don't know whether if I've fixed it or not.
10) New Front ARB kit - bushes squeaking, took bushes off myself and used copper grease on the mofo's. No more squeaking.
Have yet to experience any issues with the EGR valve or Lambda sensor. Must have one of the luckier Polo's.
Haven't fixed the knock coming from the passenger side front wheel when on full lock. Read today that someone suggested it might be where my foot is on the brake whilst steering...I have new shocks and springs already, replaced the top mount (bearings shagged) on drivers side but not the passenger side, could also be that.
EDIT 18/03/10 - Fixed centre dashboard rattle with petrol pipe, now to fix major rattle on the passenger side, had a look at it, seems like a poor design of the glove box. Not really sure there is much for me to do in this department.
11) Rear windscreen washer leak - plastic joiners underneath the bonnet behind the ABS unit had come apart, put them back together. Pressure still seemed weak...plastic joiners in boot area had also come apart, haven't tested the pressure since fixing today.
EDIT 19/03/10 - Rear windscreen pressure back to normal, sounds like a rocket about to take off. Took off a few screws here and there around the glovebox area and re-tightened them, hasn't rattled since but the glovebox lid is still rattly.
12) Centre console trim and vents - On the Polo mk6 (9N 2002-2005) there is a smooth layer of rubbery stuff which scratches very easily and can flake off after time. The vents also don't hold in place, if I pull a vent up it just drops down. i changed the entire centre console with a newer revised mk7 version (air vents is parts of the console). This newer panel doesn't have the smooth layer, it's just plastic and feels much more durable. Vents also hold in place but after a few months they develop the same fault and don't hold in place.
Last edited by a moderator: