wastegate actuator adjustment

auq

Avoiding Potholes!
Feb 11, 2010
652
0
Leicestershire
Hi, i was reading various site and forums regarding wastegate adjustment for higher boost levels, i found this guide online and was wondering if anyone has looked into this?

The nice thing about this mod is that it’s free power. However, there are atleast two things you SHOULD have done to not worry about anything bad happening…this write-up IS to get you lots of power efficiently right? Anywho, the wastegate is a small flapper valve inside the exhaust side of the turbo that opens to allow exhaust gases to go around the turbine, and thus keeps the turbo from spooling up anymore. The way it works is you have an actuator with a vac nipple and an actuator rod. As you build boost, the charged air goes through the line into the actuator, and pushes on a piston inside, that then pushes the rod. The rod is attached to the flapper, so when the rod moves, the flapper opens. To “crank the wg,” you move the 2 nuts downward to pull the rod away from the actuator. This way, the flapper stays closed longer, thus giving you quicker spool, a higher boost spike, and more boost at redline. You’ll need a 10mm open end wrench for this. Get around to the passenger side of the engine bay, and look down behind the head. You’ll see the rod. First, turn the bottom nut down (clockwise) say 5 full turns. Next, tighten the top nut the same way. Once both are tight, you’re ready to go. Go drive the car and watch your boost levels, and if you feel safe, don’t tighten anymore. If you feel like doing as much as possible, turn the bottom nut until you have about 1.5-2 full turns LEFT and stop there. If you go too far, you’ll completely shut the flapper and not have any boost control.
 

DannyC87

Rubbing is Racing :-)
Mar 4, 2008
3,459
1
Would you not be better using the forge actuator with a stiffer spring fitted to prevent creep at the red line? A big boost spike is going to lead to a big hole in the block from a rod escaping...!
 

auq

Avoiding Potholes!
Feb 11, 2010
652
0
Leicestershire
lol, cheers pal!, i was wondering if its possible to adjust the standard wastegate slightly fo higher boost?
 

DannyC87

Rubbing is Racing :-)
Mar 4, 2008
3,459
1
lol, cheers pal!, i was wondering if its possible to adjust the standard wastegate slightly fo higher boost?

It has been mentioned before and considered dangerous for the engine/turbo. Wild Willy has adjusted his actuator IIRC, but he is very experienced with vagcom and lemmiworks to ensure fuelling and everything stays correct. Might be worth PMing him for advice?
 

auq

Avoiding Potholes!
Feb 11, 2010
652
0
Leicestershire
ok, cheers Danny, my revo trial has jjust ended and now im looking for more boost! lol, im thinking of a CC remap next month though ;)
 

DannyC87

Rubbing is Racing :-)
Mar 4, 2008
3,459
1
ok, cheers Danny, my revo trial has jjust ended and now im looking for more boost! lol, im thinking of a CC remap next month though ;)

Ah, if you are not mapped the deviation limit between actual and requested boost will be too small to allow you to dial in my boost without going into limp mode. The MAP sensor will see the increase in boost out of range of the ECU requested boost and bring on limp. Best just getting her mapped. ****** and P-torque are both cheap and local(ish) if you didn't know.
 

S3 Nattie

Active Member
Sep 10, 2009
120
0
I wouldnt even attempt this unless you know what you are doing.

My friend in uni was playing around with his actuator. The car was savage and so more aggressive but caused the car to over boost sometimes.

He didnt pay no attention to his fuelling and ending up putting a whole in a piston.

If you adjust this, analysis your fuelling after otherwise it may end in tears.
 

Steely

semiskimmed cupra R
Dec 30, 2008
1,425
5
Doncaster
Ive seen this mentioned before,

From what i remember it wont have any advantage winding it on, since the boost control is governed purely by the ecu, (n75) it'll either run as normal, or jump into limp mode,

its not like the old cossies!, get it mapped, or enjoy it for what it was intended,

had my LC 18 month and about 3 times ive gone to map it, but backed off at the last second, its done 18 month of solid enthusuastic driving and not missed a heartbeat,

26 and im sounding old aint I!, :help:
 

h7 cya

Active Member
Jun 3, 2009
453
0
Increasing pre-load on the actuator will give you higher boost levels but you really want to up the fueling and ignition to go with it... Better off with a remap unless you know what your doing.
 
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