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Pancake pipe,what's it do?

Jul 29, 2006
723
0
cumbria
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Am looking to fit a FMIC to my LC in the next week or two,am just wondering exactly what does this pancake pipe do? It looks like it restricts air flow to me,if so why ?
 

brad1

Guest
Basically it has been flattened "hence pancake pipe" so the wheel doesnt make contact with it when on a full lock. Its not actually restrictive, cause its a 60mm pipe, been flattened, plus us derv boys are using them. Jonjay is using one on his 257bhp TDI with no problems ;)
 
Jul 29, 2006
723
0
cumbria
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Ah right,cheers Brad,so there's no need to upgrade this pipe,all i'm needing is pipe, from the pankcake pipe to the IC, and the IC to the throttle body then,with a map sensor built into that top pipe.
 

brad1

Guest
Ah right,cheers Brad,so there's no need to upgrade this pipe,all i'm needing is pipe, from the pankcake pipe to the IC, and the IC to the throttle body then,with a map sensor built into that top pipe.

No mate, not really tbh with you. What intercooler have you ordered mate, got a link or pic, if you have ordered the same intercooler as me, youve got all the routing for the bottom pipe sorted as our route for the bottom piping would be the same ;) Plus ive got a forge map sensor replacement pipe if you take a look at my thread :)
 
Jul 29, 2006
723
0
cumbria
www.facebook.com
No mate, not really tbh with you. What intercooler have you ordered mate, got a link or pic, if you have ordered the same intercooler as me, youve got all the routing for the bottom pipe sorted as our route for the bottom piping would be the same ;) Plus ive got a forge map sensor replacement pipe if you take a look at my thread :)

This is the FMIC
http://cgi.ebay.co.uk/Medium-FMIC-tw...item335455b0ec

and this for the pipework
http://cgi.ebay.co.uk/FMIC-TMIC-TDI-...item3356effb54

but has been pointed out that they are rubber couplers and they should be silicone ones,so will need to re-source the pipework
 

andycupra

status subject to change
i love the theory that that its not restrictive as its a 60mm pipe flattened....

if you flatten a pipe of course its going to be restrictive, it will have less 'volume' capacity.
For a set amount of material, a tube shape is the least restrictive.

however i do agree that its this shape to provide clearance for the wheel when on full lock.
 

brad1

Guest
i love the theory that that its not restrictive as its a 60mm pipe flattened....

if you flatten a pipe of course its going to be restrictive, it will have less 'volume' capacity.
For a set amount of material, a tube shape is the least restrictive.

however i do agree that its this shape to provide clearance for the wheel when on full lock.

Well i look at it like this, get a piece of silicone, say 60mm for example, and stand on it slightly, but not squashing it, thats what i see the pancake pipe like
 

Fl@pper

Back older greyer and less oilier but always hope
Jun 19, 2001
12,368
25
Gloucester
Well i look at it like this, get a piece of silicone, say 60mm for example, and stand on it slightly, but not squashing it, thats what i see the pancake pipe like

grab a garden hose when flowing steady water and watch the water change when you press it would be a better example ;)

minimal alteration would in turn cause minimal effect but as the end of the the day something squeezed down to make it 'fit' is always going to be a compromise but then we are not exactly flying to the moon are we ? :p
 

andycupra

status subject to change
ok, take a square pipe. Its 2x2 so has a volume or 4. (2x2).
Now squash it, or make a rectangular pipe using the same amount of material, lets say 1x3.
this uses the same material as has two sides of 3 and two of 1. (total 8)
But whats the volume? its only 3....

http://www.jwelty.com/dubtuning/mk4/golf/18t/icpipe-compareX.jpg
Description
Neuspeed 481085
The stock pancake pipe flows 355cfm at 25 ft of water on a flow bench. In comparison, the round NEUSPEED pipe flows 426cfm at 25 of water.
 
Last edited:

adam cupra 20vt

Built Not Bought.
Mar 31, 2005
6,162
2
Mud Hut
I replaced my pancake pipe with a high flow one and I would say it did make a bit of difference :)

I've sold it now I'm sure the new owner will comment on its performance once fitted ;):D
 

Muttley

Catch that diesel!
Mar 17, 2006
4,987
31
North Kent
The pancake pipe is designed so as not to restrict the flow, as far as possible. The narrow section has a greater circumference so as to keep the cross-sectional area similar to the circular section.