Leon 6 Speed Gearbox - am I kidding myself?

cupralite

Full Member
Nov 26, 2004
173
0
Warrington
I have a had a minor niggling problem for months now relating to a clunky change between 1 - 2 and 2 - 3. The clunkiness is there most of the time and, originally, I thought there was some crunching. Following a search od the archives, there seems to be a few of you lads and lasses who have had similar symptoms which have led to replacement 'boxes.

I told the garage who did my last service about this and they said it sounded like the symptoms of a gearbox which had been thrashed and may be early signs of its impending demise - although they said they couldnt detect a problem and that my car didnt appear to have been thrashed (which is true!!). They also said it was unusual for a car with 35k miles on to have such a problem.

Now, I got a second opinion from a mechanic friend. He took it for a test run and suggested that the clunking noise / friction appeared to originate from around the lever itself - there is a nylon ball, which had a lot of powdered plastic around it, suggesting some friction. After throwing a gallon of grease on this ball and the linkages, the problem improved a bit. It didnt go away though. He said that there was no actual crunching from the gearbox itself.

The clunking has started to annoy me now and appears to be getting a bit worse. I am just wondering whether this could be a problem with the gear linkages rather than the actual gear box - or is this just wishful thinking?! I am not sure of the way forward. Like a lot of people, I am wary that if I take it to the dealership, they will either tell me to go away and stop bothering them or say [sharp intake of breath] " need a new gearbox sir, that'll be £1000 please". :censored:

I would be interested to hear of anyone with similar experience - so that I can at least go to the garage with a better idea of the possibilities...

PS, sorry for the essay!! :whistle:
 

Robbo149

Professional VAG addict!
Apr 25, 2005
52
0
West Yorks
I've had exactly the same symptoms on my LC with 42k on it. 1st - 2nd especially when cold, & occasionally 2nd - 3rd (but not very often). At first I immediately thought 2nd gear synchromesh & had some Molyslip additive put in the 'box, but this made no difference whatsoever. Sometimes I also think maybe it could be a linkage problem, as I get huge resistance on the lever when going from 1st to 2nd when the box is cold & sometimes crunching if it slips in too fast. I have now learned to drive around the problem by 'easing' into 2nd. Sorry I can't be of much help, but I'd be interested to know if you resolve the prob.

Cheers,
Robbo