1.4 oil leaking on exhaust

Apr 20, 2025
5
0
Hi all, my 2012 Ibiza with the 1.4 petrol (non turbo) leaks oil on the exhaust and it smells very bad while driving.
I tried looking under the engine to locate the source of the leak but I have no idea where its coming from (maybe the pan?).
Does anyone dealt with this problem before?
 

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RUM4MO

Active Member
Jun 4, 2008
8,046
1,099
South Scotland
I'd make a guess here, and my guess is that your oil separator has a leaking O-ring, there was a problem with its O-rings, there is a big one and a small one, I've know idea which one gave most trouble, I did buy new O-rings for my older daughter's 2009 Ibiza 1.4 - but never got round to replacing them before she sold that car.

Maybe at the age your car is, just buy a new oil separator and 2 new O-ring seals - if they are not included with the new oil separator.
 
Apr 20, 2025
5
0
I'd make a guess here, and my guess is that your oil separator has a leaking O-ring, there was a problem with its O-rings, there is a big one and a small one, I've know idea which one gave most trouble, I did buy new O-rings for my older daughter's 2009 Ibiza 1.4 - but never got round to replacing them before she sold that car.

Maybe at the age your car is, just buy a new oil separator and 2 new O-ring seals - if they are not included with the new oil separator.
Thank you for replying.
Are you referring to this?
 

RUM4MO

Active Member
Jun 4, 2008
8,046
1,099
South Scotland
Yes, the overall shape has changed slightly over time and your one might have a small heater in it and a cooling water loop running through it, that it will be in the same location at the back of the engine.

The strange thing on my daughter's 2009 Ibiza 1.4 16V was, the oil mist was being sprayed up and onto the lower face of the plastic air inlet manifold above this oil separator!

I also replaced that oil separator on my wife's previous car, a 2002 VW Polo 1.4 16V but that was for another reason - its oil separator was allowing too much oil to escape back into the inlet system.

Just in case you don't understand what this is, it tries to remove as much of the oil mist from the crankcase air that is just air being blown past the piston rings etc into the crankcase, in the olden days this was allowed to escape to atmosphere as nobody bothered about that, nowadays these engine's crankcases are sealed to atmosphere, and so the oil needs to be collected and the air passed through the engine.

The large hole is the air inlet to the separator and the small hole below it is where the collected oil drains back down into the engine's sump, the rubber pipe is where the "cleaned" air is sucked back into the engine intake system - so this normally under atmospheric pressure so sucks the crankcase area of any built up pressure to make sure that there is never any oily fumes escaping to atmosphere.

That is quite a useful YouTube video, as it shows you any problems that he had doing this job, which can be useful. Curious to see that the new aftermarket separator came with a new fitting to fit to the rubber pipe - maybe that is to help where you end up breaking the original one, although he said that he could not fit the old one back onto the new aftermarket separator.

I'm sure that all replacement oil separators will come fitted with new O-ring seals, so no need to buy them if you decide to replace the oil separator - which I think is your best plan.

I gave up cutting up the old oil separator on my wife's previous car which was a 2002 VW Polo 1.4 16V, and was also a bit disappointed in how little "gung" had built up inside it. I did try to clean it out by pouring petrol or similar into it and shaking it about and repeating a few times - but it still looked like more and more "gung" was coming out of it. That was just me wasting my time as I had by that time bought and fitted a new oil separator, but I felt the need to try cleaning it out anyway!
 
Apr 20, 2025
5
0
Yes, the overall shape has changed slightly over time and your one might have a small heater in it and a cooling water loop running through it, that it will be in the same location at the back of the engine.

The strange thing on my daughter's 2009 Ibiza 1.4 16V was, the oil mist was being sprayed up and onto the lower face of the plastic air inlet manifold above this oil separator!

I also replaced that oil separator on my wife's previous car, a 2002 VW Polo 1.4 16V but that was for another reason - its oil separator was allowing too much oil to escape back into the inlet system.

Just in case you don't understand what this is, it tries to remove as much of the oil mist from the crankcase air that is just air being blown past the piston rings etc into the crankcase, in the olden days this was allowed to escape to atmosphere as nobody bothered about that, nowadays these engine's crankcases are sealed to atmosphere, and so the oil needs to be collected and the air passed through the engine.

The large hole is the air inlet to the separator and the small hole below it is where the collected oil drains back down into the engine's sump, the rubber pipe is where the "cleaned" air is sucked back into the engine intake system - so this normally under atmospheric pressure so sucks the crankcase area of any built up pressure to make sure that there is never any oily fumes escaping to atmosphere.

That is quite a useful YouTube video, as it shows you any problems that he had doing this job, which can be useful. Curious to see that the new aftermarket separator came with a new fitting to fit to the rubber pipe - maybe that is to help where you end up breaking the original one, although he said that he could not fit the old one back onto the new aftermarket separator.

I'm sure that all replacement oil separators will come fitted with new O-ring seals, so no need to buy them if you decide to replace the oil separator - which I think is your best plan.

I gave up cutting up the old oil separator on my wife's previous car which was a 2002 VW Polo 1.4 16V, and was also a bit disappointed in how little "gung" had built up inside it. I did try to clean it out by pouring petrol or similar into it and shaking it about and repeating a few times - but it still looked like more and more "gung" was coming out of it. That was just me wasting my time as I had by that time bought and fitted a new oil separator, but I felt the need to try cleaning it out anyway!
Great I will dig into it.
You were very helpful, thank you!
 
Apr 20, 2025
5
0
I had the same problem, it was the rings in the oil separator, you can see it in the second photo
Did you take apart the oil separator from under the engine? I saw videos of both showing from above the engine and below the engine and I dont know what will be easier.
 

RUM4MO

Active Member
Jun 4, 2008
8,046
1,099
South Scotland
I seem to remember placing a mat/rug or something on top of the engine and lying or leaning on the engine and working by feel or memory of what it looked like, maybe trying doing that and see how easy it looks to work from there, I never ever considered working from the front right hand side wheel area with the wheel and wheel arch liner removed though - that might be an option for some bits.
 

dm222

Active Member
Dec 7, 2013
1,486
49
I did from above removing the air filter box to have more space to work, although it is probably easier from below
I just didn't feel like getting under the car was a good idea...
The hardest part was to disconnect the hose from the oil separator it would not come out for nothing and I didn't wanted to break it. you need to press in the sides to remove it but for me it was not working
Removing and placing the oil separator was easy

there are videos on youtube on how to do it, search polo oil separator

IMG-20240209-WA0002.jpg

IMG-20240209-WA0000.jpg

IMG-20240209-WA0001.jpg
 
Last edited:
Apr 20, 2025
5
0
Thank you all for your help.
I did check with my local parts store, a new oil separator is 300 dollars so Im not replacing it.
This weekend I will try to take it off, clean it, replace the o-rings and hopefully it helps.
 

dm222

Active Member
Dec 7, 2013
1,486
49
Thank you all for your help.
I did check with my local parts store, a new oil separator is 300 dollars so Im not replacing it.
This weekend I will try to take it off, clean it, replace the o-rings and hopefully it helps.
N90617501
036103677

if it is the same the part numbers are those