Is this normal? Has anybody else experienced anything similar?
It's quite difficult to say what's normal and what not, since I've never seen a ICE (or hybrid mode) start conditioning. No idea what is the complete list of parameters, but it is definitely more complex than what they wrote in the User Manual.
Since the heat arrived here in Bucharest (few weeks), I've always preconditioned the temperature of the car (with the AC) before going home from work. I was always able to drive home in EV mode, until yesterday evening. The car was parked in the shadow the entire day (max outside temp ~35 C), and by the time I left my office it was about 30 C. I cooled the car remotely, but when I got in and pressed Start - the ICE kicked in!!!
Long story short, I have no idea why it did that. The car also does that if the ICE was off for a long time (more than a week or so), but yesterday it was not the case, since I had a long trip using ICE over the weekend. However, the system allowed me to switch back to EV mode after about 1-2 km of drive yesterday, sometimes it takes a bit longer. But I am always able to revert from Hybrid to EV over my short trip from work home (about 13 km), no matter how hot or cold (negative Celsius) it is outside. I still have to discover how it will behave in high-30s or even 40s C, because I only have the car since late-September, so I haven't experienced very high temps yes.
I doubt that this would be a probable reason, since the PHEV has two distinct cooling circuits, one for the ICE and the second for the EV part (including HV battery). So the second one will be using an electric water pump, I don't really see the need for the ICE to start in order to cool the HV battery.
On the other hand, when I cool the car down remotely, I can hear the radiator fan working when I approach the car - probably running to cool down the AC-radiator. What I can imagine (even though I'm not sure) is that the radiator fan is using the 12 V battery and not the HV one; and it's possible that the system decides that 12V needs immediate recharge, thus starting the ICE. Hard for me to understand why, since driving in EV-mode also charges the 12V battery...
Until we see a clear ICE-start conditioning diagram, or vice-versa: a conditioning diagram for running exclusively in EV-mode, we can only make assumptions.