dump valve

daza b cupra

Active Member
Nov 12, 2008
135
0
walsall
hi all i,ve got a scooby blitz dump valve with trumpet on side.
if i trimmed trumpet to fit in pipe would it work as recirc
any help would i be gratefull
 

supercupra240

Guest
disconnect your maf then you can use a atmospheric dump valve that what iv done
 

Adam R

Diesel ISN'T a Dirty word
Mar 5, 2007
2,851
1
lee in the solent
disconnect your maf then you can use a atmospheric dump valve that what iv done

well again a very stupid thing to do... the 1.8t needs either fully re-circ or part atmos, part re-circ.

if you put a fully atmos on the car then disconnect the maf, you wont be doing your turbo or engine any good.


daza, yes i think that would work fine.. but why would you want to use something thats supposed to work to the atmosphere and instead force it to re-circ ?
 

cupramillo

The "Red Baron"
Feb 24, 2008
2,039
0
South London
No need to get abusive about someone else's car. Your the one that asked the question... if you dont like the anwser.... jog on!
 

supercupra240

Guest
hows disconnecting the maf going to damage the engine or turbo? my boost is fine and my afr is also good. i dont have a maf so it wont damage that
 

DPJ

...........
Dec 13, 2004
7,996
2
NN Yorks / Salento
www.seatcupra.net
To quote our member Max Torque:
A modern engine management system, ie the Bosch Me unit fitted to 1.8T's has "adaptive" learning on the fuel, ignition and airflow side.

Because Me is a Torque based structure it's calculation of engine torque verses driver demand is critical to the driveability of the car and it's performance / durability.

When you fit a "leak" in the intake system (open circuit valve) the original calibration of the MAF sensor to manifold and cylinder filling modeling will not corespond. However due to the 20% allowance in the long term adaptive values the ECU will relearn you engine and "leak"

At idle the inlet model calculated airflow will exceed the MAF meters measured output, and depending on the state of your particular components - ie MAF ageing / contamination, throttle plate leakage, Fuel tank purge vapour concentration this may, or may not push the adaptive to it's 20% limit. If it hits the limit the ME unit will run in FMEM mode (Failure mode and effects management) causing reduced system efficiency. The Me unit will use the switching signal from the lambda sensor to return fuelling to lambda 1, storing the correction as a map agaisnt airflow. and add this correction to the fueling calc when operating at non closed loop conditions, ie WOT, fuel injector reenstatment (after overrun shut off, traction control intervention etc.) Now depending on how you drive and how sensative you are this may or may not be felt by the driver during certain manovevers. The throttle plate position will also learn the new airflow to maintain control of idle speed, but you may notice poor engine load rejection, ie turn on the aircon and the engine speed varries etc. or engine speed flares on starts or when operating PAS when parking.

However in all cases this will result in "incorrect" fueling. Now by "incorrect" i mean, not as the manufacturer intended. A post MAF leak will cause rich operation initially, but the adaptives will pull fuel out and become negative. This tends to cause a rich to lean spike on tip outs and other throttle transient. Now it is extremely diffucult for an untrained observer to spot these effects as they occur mainly on throttle transients, when the average drive may not notice. Therefore you could say "why do i care?". Well, any AFR excursion from the intended fuelling set by the manufacturer will result in non-standard engine operation. because of the adaptives this is unlikely to cause immediate engine problems, but over the course of time will change things like catalyst ageing, exhaust and turbo charger valve durability etc. Manufactures spend millions accruing miles on development fleets so hopefully the customers don't get landed with big bills as time goes on, and with most modern cars life'd at 150k miles (min design life) this is a big task.
It is unlikely that this will result in any performance loss, as at WOT the system is open loop, but you may see the result of an open circuit valve oas over fueling on gear changes etc. (a tell tail puff of black smoke is what you can see, a 1200 degC Catalyst is what you can't see, as excess fuel when injection reenstates and excess air from overrun shut off period combine in cat)

Now as you can see this is a seriously complicated subject and i haven't even mentioned the dreaded EOBD or OBDII words yet. Typically Bosch Me units have approximately 9000 calibratable parameters (constants, maps etc) and an engine calibration program will take a team of 8 calibration engineers 18 months to do the basic mapping and OBD validation. These days it's no problem to do the basic fuel and spark mapping, maybe 4 weeks on a midlimit engine on a dyno, but the diagnostics and emmisions devs takes years.

Moral or the story, before you start playing with something you don't understand, find someone who does!(And not just thinks they do!)

(for anyone thinking, "hey what makes me such an "expert" on this subject?" then i'd better mention the last 10 years i've spent as a senior calibration engineer at Cosworth and Prodrive!)
 

supercupra240

Guest
i dont have a maf so how can fitting a atmospheric dv affect the maf readings? all the info there corresponds to your maf reading
 

Adam R

Diesel ISN'T a Dirty word
Mar 5, 2007
2,851
1
lee in the solent
thanks dave... was looking for that!

supercupra, if you dont have a maf your engine could be running lean on WOT... this means lots of engine damage in the long run.
 
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Adam R

Diesel ISN'T a Dirty word
Mar 5, 2007
2,851
1
lee in the solent
No need to get abusive about someone else's car. Your the one that asked the question... if you dont like the anwser.... jog on!

camillo. im only getting like that as he seems to think its cool driving around in a modified car with undeclared mods.

i also did answer his quastion and say..

daza, yes i think that would work fine.. but why would you want to use something thats supposed to work to the atmosphere and instead force it to re-circ ?
 

Myki da Pyki

Senior Member
Jul 15, 2007
3,302
4
Bristol
www.facebook.com
End of the day the question he asked was would it work and the answer is yes. Doesnt matter that its not made to be a recirc vave aslong as its actually recircing it through the TIP
 

cupramillo

The "Red Baron"
Feb 24, 2008
2,039
0
South London
Adam was not having a go at you at all... was having a go at that plonk so was slagging off your motor for no reason what so ever... because he didnt get the anwser he wanted. No offence