Cam sensor or crank fault, 1.6tdi

ibizamk5tdi

Active Member
Mar 8, 2016
21
0
Not long into a journey after a cold start my 1.6tdi will cut out and refuse to start, leave it a bit and it's fine and the eml will no longer be on.

Here is the vcds scan, hope someone can assist. I have checked and cleaned the cam sensor as it was a little dirty but the faults below have returned.

Wednesday,12,October,2016,22:20:23:04550

VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86

VCDS Version: 15.7.0.2

Data version: 20150820





VIN: VSSZZZ6JZBR053564 License Plate: DA60CW0

Mileage: 121190km-75303mi Repair Order:





Chassis Type: 6J (6N0)

Scan: 01 03 08 09 15 17 19 25 44 4B 56



VIN: VSSZZZ6JZBR053564 Mileage: 121190km-75303miles



01-Engine -- Status: Malfunction 0010

03-ABS Brakes -- Status: Malfunction 0010

04-Steering Angle -- Status: OK 0000

08-Auto HVAC -- Status: OK 0000

09-Cent. Elect. -- Status: Malfunction 0010

15-Airbags -- Status: OK 0000

17-Instruments -- Status: OK 0000

19-CAN Gateway -- Status: OK 0000

25-Immobilizer -- Status: OK 0000

44-Steering Assist -- Status: OK 0000

4B-Multifunc. Module -- Status: OK 0000

56-Radio -- Status: OK 0000



-------------------------------------------------------------------------------

Address 01: Engine (J623-CAYC) Labels: 03L-906-023-CAY.clb

Part No SW: 03L 906 023 BF HW: 03L 906 023 S

Component: 1,6l R4 CR td H13 8811

Revision: --H13--- Serial number:

Coding: 00114016002500080000

Shop #: WSC 99999 1023 2097151

ASAM Dataset: EV_ECM16TDI02103L906023BF 003008

ROD: EV_ECM16TDI02103L906023AH.rod

VCID: 6B3010A38A8A684A000CCA-803E



5 Faults Found:

6031 - Camshaft Position Sensor (G40)

P0341 00 [040] - Implausible Signal

Intermittent - Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 29

Mileage: 121541 km

Date: 2016.10.11

Time: 07:43:52



6037 - Camshaft Position Sensor (G40)

P0341 00 [032] - Implausible Signal

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 31

Mileage: 121543 km

Date: 2016.10.11

Time: 19:42:04



6035 - Bank 1: CMP Sensor (G40) / Engine Speed Sensor (G28)

P0016 00 [032] - Incorrect Correlation

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 3

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:30



6110 - Crankshaft Position Sensor (G28)

P0335 00 [032] - Malfunction

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 2

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:10



6039 - Camshaft Position Sensor (G40)

P0341 00 [032] - Implausible Signal

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 4

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:41



Readiness: 0000 0000



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propane94

Bearded Ginger
Nov 15, 2012
406
12
Portsmouth
A lot of this can be caused by an old battery/weak alternator. I would suggest checking those two first.

From the logs I see there is a crank shaft error as well. Also you have ABS and electric faults, could you post those in greater detail as well.
 

ibizamk5tdi

Active Member
Mar 8, 2016
21
0
Wednesday,12,October,2016,22:20:23:04550

VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86

VCDS Version: 15.7.0.2

Data version: 20150820





VIN: VSSZZZ6JZBR053564 License Plate: DA60CW0

Mileage: 121190km-75303mi Repair Order:





Chassis Type: 6J (6N0)

Scan: 01 03 08 09 15 17 19 25 44 4B 56



VIN: VSSZZZ6JZBR053564 Mileage: 121190km-75303miles



01-Engine -- Status: Malfunction 0010

03-ABS Brakes -- Status: Malfunction 0010

04-Steering Angle -- Status: OK 0000

08-Auto HVAC -- Status: OK 0000

09-Cent. Elect. -- Status: Malfunction 0010

15-Airbags -- Status: OK 0000

17-Instruments -- Status: OK 0000

19-CAN Gateway -- Status: OK 0000

25-Immobilizer -- Status: OK 0000

44-Steering Assist -- Status: OK 0000

4B-Multifunc. Module -- Status: OK 0000

56-Radio -- Status: OK 0000



-------------------------------------------------------------------------------

Address 01: Engine (J623-CAYC) Labels: 03L-906-023-CAY.clb

Part No SW: 03L 906 023 BF HW: 03L 906 023 S

Component: 1,6l R4 CR td H13 8811

Revision: --H13--- Serial number:

Coding: 00114016002500080000

Shop #: WSC 99999 1023 2097151

ASAM Dataset: EV_ECM16TDI02103L906023BF 003008

ROD: EV_ECM16TDI02103L906023AH.rod

VCID: 6B3010A38A8A684A000CCA-803E



5 Faults Found:

6031 - Camshaft Position Sensor (G40)

P0341 00 [040] - Implausible Signal

Intermittent - Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 29

Mileage: 121541 km

Date: 2016.10.11

Time: 07:43:52



6037 - Camshaft Position Sensor (G40)

P0341 00 [032] - Implausible Signal

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 31

Mileage: 121543 km

Date: 2016.10.11

Time: 19:42:04



6035 - Bank 1: CMP Sensor (G40) / Engine Speed Sensor (G28)

P0016 00 [032] - Incorrect Correlation

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 3

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:30



6110 - Crankshaft Position Sensor (G28)

P0335 00 [032] - Malfunction

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 2

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:10



6039 - Camshaft Position Sensor (G40)

P0341 00 [032] - Implausible Signal

Intermittent - Not Confirmed - Tested Since Memory Clear

Freeze Frame:

Fault Status: 00000001

Fault Priority: 2

Fault Frequency: 4

Mileage: 121543 km

Date: 2016.10.11

Time: 19:40:41



Readiness: 0000 0000



-------------------------------------------------------------------------------

Address 03: ABS Brakes (J104) Labels: 6R0-907-37x-ABS82.clb

Part No SW: 6R0 907 379 AD HW: 6R0 907 379 AB

Component: ABS8.2 front H03 0001

Revision: --------

Coding: 100200DB007200B5082A00E800D500000000

Shop #: WSC 04941 000 00000

VCID: 00EA570F930C9712C53E55-8054



1 Fault Found:

01314 - Engine Control Module

013 - Check DTC Memory - Intermittent

Freeze Frame:

Fault Status: 00101101

Fault Priority: 0

Fault Frequency: 3

Reset counter: 191

Mileage: 121196 km

Time Indication: 0

Date: 2011.03.04

Time: 08:01:22



Freeze Frame:

Hex Value: 0x0005

Hex Value: 0x0000

Hex Value: 0x1012

Hex Value: 0x138A

Hex Value: 0x00FF

Hex Value: 0x007F

Hex Value: 0x7E00

Hex Value: 0x0000





-------------------------------------------------------------------------------

Address 08: Auto HVAC Labels: 6J0-820-045.clb

Part No SW: 6J0 820 045 A HW: 6J0 820 045 A

Component: J301 Klimaanlage 0320

Revision: 00 25 08 Serial number: 0000000976759-

Shop #: WSC 06402 785 00200

VCID: 24A23B9F27D4AF328156D9-8070



No fault code found.



-------------------------------------------------------------------------------

Address 09: Cent. Elect. (J519) Labels: 6R0-937-08x-09.clb

Part No SW: 6R0 937 087 F HW: 6R0 937 087

Component: BCM PQ25 H+4 H46 0221

Revision: BF046001 Serial number: 0345 216102478

Coding: 3C8829E888612500922000007E0B1CC80080400F608C0000200000000000

Shop #: WSC 64564 324 38760

VCID: 406A970FD38C531285BE95-8014



Subsystem 1 - Part No SW: 6R0 959 802 N HW: 6R0 959 802 N Labels: 6R0-959-802.CLB

Component: J386__TSG_FT 003 3130

Coding: 030000



Subsystem 2 - Part No SW: 6R0 959 801 Q HW: 6R0 959 801 Q Labels: 6R0-959-801.CLB

Component: J387__TSG_BT 003 3130

Coding: 020000



Subsystem 3 - Part No: 1K8 951 171 A

Component: DWA-Sensor 00 001 0103

Coding: 000000



Subsystem 4 - Part No: 1K8 951 605 A

Component: LIN BACKUP HO H11 9004

Coding: 000000



Subsystem 5 - Part No: 1K8 951 171 A

Component: DWA-Sensor 00 001 0103

Coding: 000000



1 Fault Found:

00910 - Indicator Lamp for Emergency Flashers (K6)

007 - Short to Ground - Intermittent

Freeze Frame:

Fault Status: 00100111

Fault Priority: 3

Fault Frequency: 1

Reset counter: 186

Mileage: 120736 km

Time Indication: 0

Date: 2011.02.24

Time: 13:45:36





-------------------------------------------------------------------------------

Address 15: Airbags (J234) Labels: 5K0-959-655.clb

Part No SW: 6R0 959 655 K HW: 6R0 959 655 K

Component: VW10AirbagA05 H09 0020

Revision: -------- Serial number: 003GX006EW9R

Coding: 003035

Shop #: WSC 06401 785 00200

ASAM Dataset: EV_AirbaVW10BPAVW250 A01001

ROD: EV_AirbaVW10BPAVW250_SE25.rod

VCID: 4A7EB527E5B091425BDA67-801E



Crash sensor for side airbag; driver side:

Serial number: 3495RRB40676VQ8AEO5C



Crash sensor for side airbag; front passenger side:

Serial number: 3505RRB404T6VQ8AJGGW



No fault code found.



-------------------------------------------------------------------------------

Address 17: Instruments (J285) Labels: 5K0-920-xxx-17.clb

Part No SW: 6J0 920 902 H HW: 6J0 920 902 H

Component: KOMBI H05 0404

Serial number: 00000000000000

Coding: 410A00

Shop #: WSC 99999 1023 2097151

ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04086

ROD: EV_Kombi_UDS_VDD_RM09_SE25.rod

VCID: 2EB6D9B77918DD6267F2AB-807A



No fault code found.



-------------------------------------------------------------------------------

Address 19: CAN Gateway (J533) Labels: 6N0-909-901-6R.clb

Part No SW: 6N0 909 901 HW: 6R0 937 087

Component: GW-K-CAN TP20 0221

Coding: 422100

Shop #: WSC 64564 324 38760

VCID: 700A07CFA3AC8392355E85-8024



No fault code found.



-------------------------------------------------------------------------------

Address 25: Immobilizer (J334) Labels: 5K0-920-xxx-25.clb

Part No SW: 5K0 953 234 HW: 5K0 953 234

Component: IMMO H05 0404

Serial number:

Coding: 000000

Shop #: WSC 00000 000 00000

ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008

ROD: EV_Immo_UDS_VDD_RM09_SE25.rod

VCID: 6A3E15A7857071427B1AC7-803E



No fault code found.



-------------------------------------------------------------------------------

Address 44: Steering Assist Labels: 6Q0-423-156.clb

Part No: 6R0 423 156 B

Component: LenkhilfeTRW V277

Coding: 10121

Shop #: WSC 06402

VCID: 2F88C4B37E12486A6CE45E-807A



No fault code found.



-------------------------------------------------------------------------------

Address 4B: Multifunc. Module Labels: None

Part No: 6J0 959 441

Component: MF-Modul 0007 0001

Coding: 0000001

Shop #: WSC 77005 000 00000

VCID: 700A07CFA3AC4392355E85-8024



No fault code found.



-------------------------------------------------------------------------------

Address 56: Radio (J503) Labels: 6J0-035-153.clb

Part No SW: 6J2 035 153 E HW: 6J2 035 153 E

Component: Radio H10 0107

Revision: R0000000 Serial number: SEZAZ2K1069776

Coding: 0501040002

Shop #: WSC 04941 000 00000

VCID: 28BA2FAF5BFC8B52ADAEED-807C



No fault code found.



End-------------------------(Elapsed Time: 02:14)--------------------------



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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
It's twice it's done it now, within 5 minutes of starting the car, cut out on the same stretch of road, same morning commute.

How would a garage pin point such a fault, would love to solve it myself as love tinkering! But suspect this one might be a garage job.

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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
Thanks for that. I will look this weekend. When you mention earth point I assume you mean the main earth points like off the battery etc.

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marijnensam

Active Member
Oct 15, 2016
11
0
It looks like the 5 volt sensor reference is interrupted or pulling down beneath 5v. Can be caused by the ecu or an other actuator. Or the timing of your distribution is not right. Seen the mileage did it been replaced ?

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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
I have booked it for for a cambelt next week as it's due anyway along with a Service. They are going to look into the fault.

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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
Well, new cambelt fitted, with a new cam sensor and Service, 4 weeks later the fault is back!

Can garages not pinpoint the route cause on intermittent faults? I know the cam and crank sensors work together but surely in today's tech mad world they should be able to replace the exact part!

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marijnensam

Active Member
Oct 15, 2016
11
0
Probably there be a break in the wiring. Between the sensor and the ecu

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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
They have replaced the crank sensor, struck up OK, idled fine, went down the road, cut out again, same faults! They have checked all the wiring too so might have to get the ecu tested. They said they have never had a car like it!

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ibizamk5tdi

Active Member
Mar 8, 2016
21
0
Well it turns out the master technician was on holiday and the other guys only know how to do what the computer tells them and don't think outside the box! The timing had slipped a tooth, all fixed!

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