Similar
problem here:
Chassis - Leon FR 1.8T
ARB - standard, running in Powerflex bushings
Suspension drop from stock FR height - about 10 mm (Bonrath top mounts)
Track extension - 8mm/wheel spacers, for a week now 10 mm/wheel spacers
Persistent grinding noise from right front wheel when:
- climbing kerbs with wheels turned maximum right;
- steering maximum to the right with car loaded on the right (1-2 passengers);
- running fast over bumps in the road with car loaded on the right (1 passenger).
No noises in fast driving, either straight line or curves, on normal roads' surface.
Suspension mods have been there for about 6 years. Grinding noise started last winter, goes on and off.
Checked: driveshaft CV joint - good, wheel bearing - good, brake pads - good, steering ball joints - small amount of play/slop.
Driveshaft rubs (worn band about 40mm wide) when the grinding noise happens, apparently on chassis.
Why didn't it rub before? Did the top mounts compress over time and went deeper in the strut towers, so the suspension got lowered? Or the play in the ball joints allows the wheel + driveshaft assembly go upwards more than normal?
Noise can be pretty annoying sometimes.
Edit solution: did again the wheel alignment