2.0 TFSI Inlet Manifold Removal, Injector Replacement & Valve Port Cleaning Guide

Lee M

Guest
Hi All,

I've been meaning to get this posted up since I carried out the work in Feb. Took me a while to put together. :blink:

Guide Includes:
  • Removal of inlet manifold
  • Injector replacement
  • Cleaning the valve ports
  • Changingthe RS4 fuel pressure valve (with inlet manifold removed)
I have used the forums for a good few years now and have always found a wealth of knowledge and help from other members so I though it was a good time to do a ‘How To’ for this task and return the favour to the community!

I couldn’t find a guide dedicated the 2.0 TFSI engine in my Mk.2 Leon Cupra (1P - transversely mounted).

The PDF in the link is based on how I carried out the removal, with some of my photo’s and info & images taken from a few other forums/sites plus guides that I came across whilst searching for info.

Allow yourself a bit of time to carry this out without being rushed. This was my first time removing the inlet manifold, it is a fiddly task that takes a little patience, it took me the equivalent time of a weekend to remove everything, clean the valves and re-install it all.

http://www.scribd.com/doc/156031056/2-0-TFSI-Inlet-Manifold-Injector-Valve-Clean-Guide

I take no responsibility for any damage caused whilst following this guide.

Cheers all

Lee
 
Last edited by a moderator:

Cuprarob112

Active Member
Dec 6, 2008
403
0
Nice diy.

By the way, if it's just for cleaning the inlet/vakves etc. my dealer has a machine/equipment to get these parts all cleaned within an hour and the results are amazing.
 

firestorm

Newbie
Jun 28, 2004
18
0
Excellent write up Lee. How often do you have to do it?

The only thing I didn't like is accessing the document, scribd cripple copy and paste so that it doesn't work do well and charge you a premium to download or print it.
 

Lee M

Guest
Excellent write up Lee. How often do you have to do it?

The only thing I didn't like is accessing the document, scribd cripple copy and paste so that it doesn't work do well and charge you a premium to download or print it.


No idea mate I'm afraid. It was a bitch to do so hopefully not a lot!